Estd. 1994 • 30+ Years Legacy
Second-Generation Leadership
Vasai Manufacturing Plant

Three Decades of Precision. Engineering India's Strongest Connections

Founded in 1994 by our visionary father with a dedication to conductor purity, now advanced by second-generation leadership into a specialized manufacturer of flexible PVC hook-up wires, molded appliance power supply cords, and precision motor harnesses.

1994

Founding Vision

Father's pure copper craftsmanship

Vasai

Dedicated Plant

Extrusion & molding presses

Today

2nd Gen Scale

Automated harness & OEM supply

30+ YrsManufacturing LegacyEstd. 1994 by Father
100%Online Spark TestedZero Dielectric Defects
Class 5Flexible Pure CopperAnnealed Fine Strands
40+Wire & Cord VariantsCustom Gauges & Molded Plugs
AAIJI Signature Red 3-Pin Molded Power Cord
OEM Appliance Cord

3-Pin Molded Power Supply Cord

Solid earthing pin & unbreakable strain relief

AAIJI Single Core PVC Hook-Up Wire Coil
Control Panel Wiring

Flexible Single Core Hook-Up Wire

Virgin FR Grade PVC insulation

100% Spark Tested
Continuous Online Quality Check
Our Story & Heritage

A Legacy of Craftsmanship and Reliable Power.

Rooted in a manufacturing legacy founded in 1994 by our visionary father, AAIJI Wires & Cables was established with a singular, unyielding commitment: uncompromising conductor purity, dimensional precision, and dependable electrical safety.

Today, under second-generation leadership, we have blended over three decades of artisanal wire manufacturing wisdom with modern high-speed extrusion lines, computerized harness automation, and precision plug molding at our Vasai facility in Richa Industrial Estate No. 2.

We have evolved into a trusted OEM manufacturing partner for India's leading mixer grinder brands, home appliance manufacturers, control panel builders, and industrial electrical contractors nationwide. Every meter is extruded using virgin-grade flame retardant PVC, Class 5 annealed electrolytic copper, and 100% spark-tested before dispatch.

100%Spark TestedZero dielectric fault
Class 5Flexible CopperAnnealed fine strands
Virgin FRGrade PVCFlame retardant compound
First Floor, Gala No. 108, Building No. 10a, Richa Industrial Estate No. 2, Vasai - 401208, Palghar, Maharashtra, India
Factory Floor Operations

Precision Manufacturing Process

From raw electrolytic copper rod to final injection-molded cords, every stage in our Vasai facility is controlled to deliver uncompromising electrical safety.

01

Electrolytic Copper Stranding

High-conductivity electrolytic copper wires are geometrically bunched and stranded (Class 5 flexible) for optimal bending radius and long flex life.

Class 5 Flexible Strands
High Conductivity
Uniform Pitch Bunching
02

Virgin FR PVC Extrusion

High-precision screw extruders apply uniform virgin-grade Flame Retardant (FR) PVC compound, ensuring consistent insulation wall thickness and centering.

Virgin FR Compound
Self-Extinguishing
Thermal Stability to 105°C
03

100% Online Spark Testing

Every single meter of extruded wire passes through an online high-voltage spark tester to guarantee zero pinholes or dielectric breakdown before spooling.

High Voltage In-Line Test
Zero Insulation Defects
100% Spark Checked
04

Precision Cutting & Stripping

High-speed automated processing machines cut and strip wire harness leads to exact millimeter lengths for mixer motor and appliance assembly lines.

Millimeter Precision
Pre-Stripped & Tinned Ends
Zero Assembly Waste
05

Solid Plug Injection Molding

Heavy-duty 2-pin and 3-pin power cords are injection molded with solid brass pins and reinforced strain relief boots for unbreakable durability.

Solid Brass Pins
Kink-Resistant Boot
10A/16A 250V Rated

Our Mission

To engineer and supply India's most dependable, high-conductivity flexible copper wires, molded power cords, and wiring harnesses that empower home appliance OEMs and panel builders with zero-breakdown reliability.

Our Vision

To be India's most respected manufacturer of appliance power supply cords and hook-up wires, recognized for uncompromised material purity, precision extrusion, and long-standing client trust.

Guiding Principles

Core Values

The manufacturing principles that govern every batch of wire extruded in our Vasai plant.

Zero-Defect Quality

Every meter of wire undergoes 100% continuous high-voltage spark testing to eliminate any insulation breakdown risks.

High Electrical Conductivity

Using fine-drawn electrolytic annealed copper strands to minimize resistance and heat build-up under motor loads.

OEM Customization

Tailoring conductor gauges, insulation formulations, pre-cut lengths, and plug pin designs to client specifications.

Direct Factory Supply

In-house manufacturing in Vasai, Maharashtra ensuring transparent batch traceability, competitive pricing, and fast dispatch.

Quality Assurance

Built for OEM Demands & Extreme Durability

Class 5 Flexible Copper

Bunched fine strands engineered to withstand repeated flexing in appliance cables without wire fatigue or strand breakage.

Virgin FR Grade Insulation

Formulated with self-extinguishing flame retardants for optimal thermal resistance up to 105°C operating temperatures.

Solid Molded Construction

Heavy-duty injection molded 2-pin and 3-pin plugs with integrated strain relief that prevents wire pull-out under stress.

Leadership & Core Management

The Team Powering AAIJI's Reliability

Meet the hands-on leadership team driving our manufacturing precision, plant supervision, and seamless client operations from our Vasai facility.

Mr. Kishan Chaudhary
2nd Gen Leadership
Executive Leadership & Next-Gen Direction

Mr. Kishan Chaudhary

Owner & Managing Director

Carrying forward the 30+ year manufacturing legacy founded in 1994 by his father. Leading AAIJI's modern era of automated extrusion, computerized harness processing, and nationwide OEM partnerships while upholding foundational values of quality.

Key Responsibilities

  • 2nd-Gen Strategic Leadership & Vision
  • Custodianship of 30+ Year Quality Heritage
  • Tier-1 Appliance OEM Partnerships
  • Modern Plant Automation & Machinery Investments
Vasai Plant ManagementVerified Leadership
Mr. Raju Mourya
Production Manager
Manufacturing & Plant Operations

Mr. Raju Mourya

Plant & Production Manager

Head of plant operations at the Vasai facility. Manages daily shop floor production across PVC wire extrusion lines, injection molding presses, and automated cutting-stripping stations.

Key Responsibilities

  • Extrusion & Molding Line Supervision
  • 100% Spark Testing & Quality Protocols
  • Production Scheduling & Batch Consistency
  • Shop Floor Safety & Machine Maintenance
Vasai Plant ManagementVerified Leadership
Ms. Sonal Malviya
Operations & Accounts
Operations & Accounts Handling

Ms. Sonal Malviya

Operations & Accounts Lead

Heads day-to-day organizational operations and financial management. Oversees purchase orders, client billing, vendor reconciliation, material procurement, and timely dispatch logistics.

Key Responsibilities

  • End-to-End Operations Handling
  • Financial Accounting & Client Billing
  • OEM Purchase Order Processing
  • Dispatch Logistics & Timely Delivery
Vasai Plant ManagementVerified Leadership
Manufacturing Capabilities

Factory Capabilities & Products

In-house extrusion, automated stripping, and precision injection molding located in Vasai, Maharashtra.

Wire Extrusion Facility
High Flexibility Hook-Up Wire
Virgin FR Grade PVC Extrusion

Wire Extrusion Facility

Injection Molding Workshop
Solid Brass Pins & Strain Relief
Heavy-Duty 3-Pin Appliance Cords

Injection Molding Workshop

High-Visibility Power Line
10A 250V Molded Cords
Safety Orange Appliance Cables

High-Visibility Power Line

Automated Harness Processing
Zero-Waste Appliance Harnesses
Precision Stripped Motor Leads

Automated Harness Processing

Growth Milestones

30+ Years of Engineering Progress

How AAIJI evolved from a specialized Vasai unit into a pan-India OEM manufacturing partner.

1994

Founding Vision & First-Gen Roots

Started by our founding father with a core focus on pure copper wire manufacturing, honest craftsmanship, and electrical integrity.

2012

Dedicated Vasai Manufacturing Plant

Established our specialized production unit in Gala No. 108, Richa Industrial Estate No. 2, Vasai, standardizing single core hook-up wire extrusion.

2018

Second-Generation Leadership & Expansion

Next-generation leadership takes charge, driving high-speed PVC extrusion upgrades, virgin FR compounding, and larger plant capacities.

2022

Automated Harness & Power Cord Molding

Commissioned computerized cutting, stripping, and heavy-duty 2-Pin and 3-Pin power cord injection molding stations.

Present

30+ Years of Pan-India OEM Trust

Supplying 40+ wire configurations to major mixer grinder brands, home appliance OEMs, and control panel manufacturers nationwide.

Engineered Standards

Our commitment to electrical safety, durability, and performance is built into every strand of wire and cable.

Explore Quality Process

100% Spark Tested

Online high voltage insulation defect elimination

Virgin FR Grade PVC

Flame retardant, heat-resistant insulation

Class 5 Copper Strands

High flexibility electrolytic annealed copper

Dielectric Withstand

Superior breakdown voltage protection

Solid Molded Plugs

Heavy-duty strain relief & kink protection

Precision Extrusion

Uniform wall thickness & geometric centering

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